Here it comes... Profesh headboard tufting tutorial!

Here it comes... Profesh headboard tufting tutorial!

• 10.03.2012

I'm really, really excited to share this one with you guys... I've been thinking about recovering our DIY padded headboard with some tufting and/or nailheads for some time now, so it was one of the first big projects I did in the new house.

I would say that I have pretty much failed before when I've attempted a classy, simple padded or tufted headboard look--previous attempts here for you to see. ;) This time I wanted to do something much better, so I've really been doing my research!

There are TONS of great photo tutorials out there for padded headboards, and a lot of them use the same basic methods, but it wasn't until I found this tufting tutorial for classic, old school horsehair upholstery, from a workshop by a very impressive professional upholsterer, that I saw that I was going about it all wrong. I couldn't imagine how my tufts would get tight enough because I was trying to come in from the back, pull really tight, and tie them off--but when really, the pros seem to do it another way and anchor in the back but tie off in the front! Then you don't have to put the pressure on the button so your covered buttons don't pop apart and your tension doesn't loosen behind your heads. You'll see what I mean...

So like I said, there are tons of tutorials and I've pored over many of them, and I think I've taken away some wisdom from many--and put together this version for you. I think of this as a tufting tutorial, less than a tutfted headboard tutorial, since while I reeeeeally admire people that cut their own fancy curved shapes and drill their tufting holes... I was able to do it a little simpler, using the frame I already had. But the tufting's the complicated party, anyway!

So here it is, a combination of my favorite techniques, a little like the professionals do! Here's the tufting tutorial!

Materials:

Padded headboard frame (or whatever you wanna make... bench?)

Fabric--I used this perfect grey cotton blend velveteen I got on JoAnn clearance!

Covered button kits, however many you need--I used 19 3/8" buttons, a serious pain with that thick fabric

Really, really strong upholstery thread

A really big needle

Washers or zip ties or other strong anchors
Your trusty staple gun

• I started with a bead board headboard frame that my dad made me with some 2"x4"s, L brackets, and a big piece of bead board. I've used it several ways before, and it's great that the bead board holes let me put the buttons wherever I want!
• I used 2-3" thick foam from JoAnn, cut to size. It was a super pain to cut, had to use intense scissors. But again, I had done that already. Looks liked you could also use that green foam stuff plus a layer of batting to soften the lines.
• Figure out where you want your tufts to go. Inspired by several fave headboards (I counted the buttons on each row!), I decided on 6 on the top row, 7 on the middle row, 6 on the bottom row. I measured and centered them--again, easy with the peg board.
• I wanted to go for real, true, deeper tufts on this headboard, so I learned I needed to cut away the foam or padding around each button. Duh, that makes sense. Here it is one step ahead...

• The important part: Come at your tufts from the back out to the front; when you tie the buttons on the front, you'll cover the ends of the threads. So anchor each tuft with a washer or other strong base. I used these little washers but gave them a strip of tape to protect the thread from their cheap metal edges; this part probably wasn't necessary, but I wanted to be extra safe.

• I quadrupled my thread and sewed from the front of the hollowed out foam hole to the back, looped around my washer, then carried the needle back to the front. Leave really long ends on the thread.

• This method involves sort of a two-to-three step process, but it's worth it. Now, lay your top fabric over the headboard and position it. I anchored mine with some staples at the center top and center bottom, but you can't know where it will end up going until the tufting is in since the depth of each button/tuft takes away from the fabric's width and length.

• Loosely position your fabric in the center tuft and re-thread the needle with one side of the dangling threads. Sew through the fabric. Then repeat with the other side of the thread, spacing it out a little.

• That's the beginning of the tuft! Now you can tighten the threads and tie a double knot! I checked the backs for my washers' tape alignment on this part.

• Repeat! A lot! I also learned from this upholsterer that you want the folds of the diamonds to point down. Maybe it's so you don't worry about dust collecting or something. So play with your tufting and folds, position as you want them, all that. I followed the grain of my fabric so I knew each tuft sucked in about as much fabric as the others.

• Now you can staple the fabric to the frame at the top. I started at the top and made the pleats of the diamonds the way they would have wanted to go had there been more tufting there.

• It was suuuuper helpful to watch  myself in the mirror as I did this from behind the headboard. Trying to make the downward-pointing triangles all look the same and all.

• Staple the sides and bottom of the frame.

• The fun part! Attaching your buttons! Okay, so the needle-from-behind method is really a three-step process, since you have to thread your needle again and put it through your covered button back.

• Again just double-knot those threads together, but this time they're under the button. Carefully clip threads!

OMG, ta-da!!!

Done! It was a labor of love but I'm so so so happy with it and I feel quite the sense of accomplishment! I recommend you try it out! ;)

Still playing with the rest of the room, but that headboard sure anchors things!